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The following information is a general guideline for cleaning clay brick.
Brick masonry
is an attractive, durable and low maintenance cladding material for all types of
buildings. However, often new masonry is marred by mortar smears or mud splash
from the ground. These problems can often be eliminated during the construction
phase, by following these rules:
- Protect
the base of the wall from rain-splashed mud and mortar splatter. Use straw,
sand, sawdust, or plastic sheeting spread out on the ground, below the wall
under construction.
- Scaffold
boards near the wall should be turned on edge and angled away from the wall
at the end of the day. This will prevent possible rainfall from splashing
mortar and dirt directly on the completed masonry.
- Cover
the top of walls with a waterproof membrane at the end of the workday to
prevent mortar joint wash out and entry of water into the completed masonry.
The above
steps will help prevent mortar smears and mud stains on new masonry. Where
however, the masonry is marred by mortar or mud stains, this guide offers
suggestions on how best to remove the marks.
Brick
manufacturers recommend the bucket and brush cleaning method or low pressure washing,
using methods outlined below. Both the bucket and brush and low
pressure cleaning methods can be used with plain water or proprietary chemical
solutions. The recommendations for cleaning agent and dilution ratio for each
brick are as follows. The bucket and brush method is generally safer
for brick. However, if carried out properly, low pressure cleaning can give good
results.
WARNING
UNDER NO CIRCUMSTANCES
SHOULD YOU RECOMMEND THE USE OF MURIATIC
(HYDROCHLORIC) ACID, HIGH PRESSURE CLEANING (ie. pressures above 1850 kpa) OR
SAND BLASTING. RESIDUAL STAINING AND/OR REMOVAL OF SAND COATINGS CAN RESULT FROM
THESE CLEANING METHODS.
Preparation
Before Cleaning
- Remove
any defective mortar from the joints and re-point as required.
- Dry
clean the wall first, removing large lumps of mortar with a hardwood paddle
or piece of the same colour brick.
- Protect
metal, glass, wood fixtures and/or landscaping where chemical solutions are
to be used.
Precautions
to be Taken When Chemical or Pressurized Water Method is to be Used
- Prior
to cleaning the entire building, the cleaning method should be applied to an
inconspicuous area, approximately 1.5m x 1.5m (5'x5') or as agreed upon by
the architect, builder and/or owner. The test area should be allowed to dry
a minimum of three days before inspection.
- Do not
proceed with cleaning the entire building until the test area has been
approved by the architect, builder and/or owner.
- Do not
proceed with cleaning the entire building if discoloration or efflorescence
appears on the test area.
- Contact
Canada Brick and/or the cleaning agent manufacturer if there are any
negative results on the test area.
- Mortar
must be cured before cleaning commences. For Type "N" mortar this
usually means 7 days minimum, and for Type "S" mortar 3 days
minimum.
- It is
advisable to discontinue "wet" cleaning operations by mid October
to allow the masonry to dry out before the on-set of winter.
Cleaning
Procedures
- Plain
Water Cleaning
- If
using plain water to clean, it is most effective when performed within
24 hours of brick installation.
- Starting
at the top, saturate the wall with clean water including all masonry
areas below. Wet the wall until water "stands" or remains on
the surface.
- Using
a masonry bristle brush, scrub the brick face only.
- Rinse
the wall thoroughly from top to bottom using clean water.
- Mud
stains can partially be removed by following this procedure. However,
the mud particles are often lodged within the pores of the brick and are
difficult to remove.
- Cleaning
Using Chemicals
- WE
DO NOT RECOMMEND THE USE OF MURIATIC (HYDROCHLORIC) ACID IN ANY
DILUTION FOR THE CLEANING OF BRICK.
- When
using chemicals to clean new brickwork, it is important to avoid
absorption of the chemicals into the body of the brick. The chemical
solution should be kept on the face of the brick, where the mortar smear
is. This is easily achieved by first thoroughly saturating the wall with
clean water. A wet sheen should be visible on the masonry surface, and
remain for a minute or so, before applying the chemical. At no time
should cleaning solution be allowed to dry into the masonry. For this
reason, shaded areas should be chosen for cleaning - avoid application
in strong direct sunlight. If drying starts to occur, re-wet brickwork.
- Once
the wall is completely saturated with clean water, start at the top of
each elevation, working in sections of approximately 3m wide by 2.5m
high (10' x 8'). Clean a smaller area if the wall is drying rapidly.
Apply the cleaning solution from the bottom of the section to the top.
Apply the cleaning solution to the wall with a densely packed soft
fibered masonry brush. Allow the cleaning solution to dwell on the
masonry surface between 1 and 5 minutes, or as recommended by the
cleaner manufacturer. At the end of the dwell time, reapply the cleaning
solution with a scrubbing action before any rinsing.
- Rinse
the cleaned section of wall thoroughly, starting from the bottom of the
section and moving to the top in a horizontal pattern following the
brick coursing. This minimizes streaks and scumming which can be very
difficult to remove. On hot days, try to clean shaded areas, to avoid
the rapid evaporation of water.
- If
staining or efflorescence develops after cleaning, DO NOT ATTEMPT TO RE-CLEAN WITH A STRONGER SOLUTION OF THE SAME CLEANING AGENT. Contact
the Brick manufacturer or the cleaning agent manufacturer in order to determine a
revised cleaning procedure.
- For
best results, cleaning brickwork should be carried out between 7 and 30
days after the work is completed. Ideally the ambient air temperature
should be between 10°C (50°F) and 42°C (90°F).
- Cleaning
Using Pressurized Water
- WE
DO NOT RECOMMEND THE USE OF WATER PRESSURES ABOVE 4,850 kPa (700
psi).
Nozzle pressure in excess of 4,850 kPa (700 psi) may damage the brick
sand coating and force cleaning solutions into the body of the brick.
Note that there will be pressure build up in the lines when the spray
nozzle is closed resulting in an initial burst when turned on. Hence
excessive pressure should be released before the nozzle is directed at
the wall.
- When
using pressure washing, use steady even horizontal strokes. Random
movements can result in patterns on the brick surface.
- Thoroughly
pre-soak the wall and all masonry areas below the area to be cleaned.
The medium pressure of 2,100 kPa to 4,850 kPa (300 psi to 700 psi) is
used for pre-soaking and rinsing. Higher pressures may damage the brick
face or mortar joint.
- Once
the wall is completely saturated, start at the top of each elevation,
work in sections of approximately 3m wide x 2.5 m high (10' wide x 8'
high). Clean a smaller area if the wall is drying quickly. Apply the
cleaning solution from the bottom of the section to the top using a low
pressure of 200 kPa to 350 kPa (30 psi to 50 psi ). This eliminates the
possibility of driving the solution into the body of the brick. DO NOT
USE MEDIUM PRESSURE. For the application of cleaning chemicals the
cleaning solution is allowed to dwell on the masonry surface between 1
and 5 minutes or as recommended by the cleaner manufacturer. Do not
allow the cleaning solution to dry on the masonry.
- The
section of wall is then thoroughly rinsed starting from the bottom of
the section and moving to the top in a steady horizontal pattern
following the brick coursing. This will minimize streaks and scumming.
The medium pressure of between 2,100 kPa to 4,850 kPa (300 psi to 700
psi) is used to rinse the section.
- If
staining or efflorescence develops after cleaning DO NOT ATTEMPT TO RE-CLEAN WITH A STRONGER SOLUTION OF THE SAME CLEANING AGENT. Contact
the Brick manufacturer or the cleaning agent manufacturer in order to determine a
revised cleaning procedure.
- If
pressure washing is used without chemicals, it is advisable to work from
the bottom up. In this way it is easier to monitor which sections have
already been completed.
Brick
dust contamination
Cutting of
brick on site can result in fine brick dust on the face of the brick. This is
particularly noticeable with the lighter pastel coloured brick. This dust can be
minimized by cutting the brick face down. This dust is not permanent and can be
removed by one of the following methods:
- washing
the brick with clean water and a bristle brush
- using
compressed air at a pressure of approximately 100 psi
Efflorescence
Efflorescence
is a crystalline deposit of water-soluble salts on the surface of masonry.
Although efflorescence is unsightly and a nuisance to remove, it is not harmful
to the brick masonry nor does it affect the structural integrity of the masonry.
For efflorescence to occur, a number of conditions are necessary; there must be
a source of water into the masonry, there must be soluble salts within the
masonry, and there must be a path for the water to get to the surface of the
masonry and evaporate.
Efflorescence
occurs only occasionally and it is difficult to predict when it will occur.
However, efflorescence is generally associated with wet and cold weather, and
the early life of the building.
The source
of the salts may be from either the brick or the cement and/or lime in the
mortar.
Building
Bloom: In new construction, efflorescence is referred to as "new building
bloom," and the source of the water is the moisture within the building
material during the construction period. Once the building is completed and the
building components dry out to the ambient humidity level, no further
efflorescence should be expected.
The
removal of efflorescence is relatively easy. Efflorescence salts are water
soluble and generally will disappear of their own accord with normal weathering.
This is particularly true of "new building bloom." If more immediate
removal is required, efflorescence salts can be removed by dry brushing or with
clear water and a stiff brush.
It is
advisable to allow the brickwork to dry out completely before attempting to
remove efflorescence. In extreme cases of efflorescence, a thin layer of
poultice can be applied to the masonry surface after cleaning. This will draw
the salts out beyond the brick surface.
Note:
Power washing is not recommended as this process will drive additional water
into the masonry and result in further efflorescence.
Note: If
efflorescence occurs repeatedly, it is an indication of excess moisture in the
brickwork. The source of this moisture must be identified and eliminated to
reduce further problems.
Lime
Weeping or "Bleed": This is a rare phenomenon. Unlike normal
efflorescence, which is deposited as a thin surface layer, lime weeping builds
up to form a thick encrustation in a localized area. It usually occurs at
joints, cracks or base wall flashing level. Lime weeping is more difficult to
remove.
| Brick
Name |
Cleaning
Agent |
| Acorn
Matt |
A |
| Antique
Copper |
B |
| Antique
Grey |
A |
| Antique
Pink |
B |
| Argyle |
B |
| Ashgrove
Blend |
B |
| Aztec
Sandtone Buff |
A |
| Brighton |
A |
| Brighton
S/N |
A |
| Britannia |
A |
| Centennial
Beige |
B |
| Centennial
Grey |
A |
| Centennial
Red |
A |
| Centennial
Slate |
A |
| Charleston |
A |
| Chelsea |
A |
| Chestnut
Matt |
A |
| Colonial
Red Rugg |
A |
| Copper
Matt/Smooth/Bark |
A |
| Cortes |
A |
| Dover |
B |
| Dubonnet |
B |
| Elderberry
II |
B |
| Everton |
B |
| Gloucester
Grey |
B |
| Georgetown |
A |
| Georgetown
MKII |
A |
| Grey
Smooth |
B |
| Harrington
II |
A |
| Hawthorne |
A |
| Heritage
Antique |
A |
| Heritage
Beige |
A |
| Heritage
Brown |
A |
| Heritage
Grey |
A |
|
| Brick
Name |
Cleaning
Agent |
| Heritage
Rust |
A |
| Ironspot
MKII |
A |
| Kingston
Blend |
A |
| London
Mist |
B |
| Mahogany
Matt |
A |
| Medium
Range Rugg |
A |
| Medium
Range Shaletex |
A |
| Old
Janeston |
B |
| Olde
Colonial |
A |
| Raffaello |
B |
| Rideau
Red Corduroy |
A |
| Rideau
Red Matt |
A |
| Regency
Red Matt |
A |
| Regency
Red Smooth |
A |
| Rideau
Sandstone |
A |
| Robindale |
B |
| San
Antonio |
B |
| Sandalwood
Matt |
A |
| Savanah |
A |
| Seneca
Brown Brushtex |
A |
| Silvertone |
B |
| Spice
Matt |
A |
| Stratford |
A |
| Summerside |
A |
| Sundance
Matt/Smooth |
A |
| Sunnydale |
A |
| Sunnybrook
Blend |
A |
| Taupe
Bark |
A |
| Taupe
Matt |
A |
| Vintage
Bark |
A |
| Vintage
Matt |
A |
| Williamsburg |
A |
| Williamsburg
MKII |
A |
| Yorktown |
A |
|
Recommended
Cleaning Agent and Dilution
A) 600
Detergent (1-6) or VANA-TROL (1-6) or similar
B) VANA-TROL (1-8) or similar
Note:
- With
all coloured mortars use VANA-TROL only.
- Numbers
in brackets (ie. 1-6) refer to 1 part cleaner to 6 parts water.
We carry both 600 Detergent and Vana-trol in stock. |